After
several years of steam fitting and millwork, the Company
started the manufacture of the Wachs Vertical Steam Engine.
This was a single cylinder, double-acting, vertical engine,
which was manufactured in a range of sizes from 1 HP to 60
HP. The steam engine business grew, and in 1888, Charles
Wachs joined the Company as Plant Manager. Charles Wachs
was the eldest of Edward Wachs’s six sons and had apprenticed
as a machinist at the Milwaukee plant of Filer & Stowell
Company. Prior to his apprenticeship, he had studied engineering
at Armor Tech in Chicago. By the time Charles Wachs joined,
the Wachs Company owned a two-story manufacturing plant in
Chicago at the southwest corner of LaSalle and Grand Avenues.
The line shafts in this plant were driven by a steam engine,
located in the basement.
1900-1940
In 1904, Charles Wachs became President
of the Company. He provided a great skill as a machinist and
engineer. In addition to being an extremely fine machinist,
he clearly understood the importance of interchangeable parts,
manufacturing and complete record keeping of all products built
by the Company. It was this foundation of manufacturing integrity
and complete records, which has enabled the Wachs Company to
supply interchangeable repair parts on any product they ever
built.
Around 1900, the Company branched out
by taking on the manufacture of a line of coal mining machinery
for a Chicago firm called
Roberts & Schaffer Company. We were a major manufacturing
facility for Roberts & Schaffer, designers and contractors
who were building coal-mining plants for the sizing of coal
at the Tipple mine. This manufacturing relationship existed
for some 65 years and was discontinued when the nature of
the coal mining business changed and the sized coal was no
longer in demand.
In 1916, the Company built a new plant at 1525 Dayton Street,
Chicago, which was specifically designed for the needs of
heavy machinery manufacturing. The plant had 22,000-sq. ft.
on one floor and was served by an overhead crane, which enabled
the movement of heavy machine components.
In addition to manufacturing steam engines
and coal mining machinery, the Company, in 1917, designed
and built a line
of hand screw machines, which were sold by machine tool dealers.
During the period from 1900 on, Edward H. Wachs, Sr. and
the active management of Edward H. Wachs, Jr. in the Stocker-Rumely-Wachs
Company (one of the major machine tool distributors in the
Middle West) connected the Wachs Company with the machine
tool industry through investment.
During the 1920s, the Wachs Company was
busy making steam engines which, were supplied to such
firms as Koppers Company
for use in coke oven plants, Babcock & Wilcox and Combustion
Engineering Company for stoker drives and Koehring Company
and Rex Chainbelt Company for driving concrete mixers. The
coal mining machinery business was also prospering at this
time.
In 1929, the Company was one of the major
suppliers of component parts for the Western Electric Company
for the manufacture
of sound movie projectors. 1929 through 1932 was one of the
most prosperous periods in the Company’s history as
the jobbing business with Western Electric Company reached
sizable proportions.
From 1932 on, The Company, along with most manufacturing
businesses, experienced extremely difficult times and eked
out an existence on jobbing work and repair parts.
1940-1950
The work done by Wachs during 1942 through
1945 was primarily subcontracting to Crane Company on the
Navy Valve Program.
We also built a number of steam engines and a line of heavy-duty
punch presses for L & J Corporation of Elkhart, Indiana.
In 1942, after 13 years of experience in the gas utility
business, Edward H. Wachs III joined the Company. He brought
merchandising ability to the Company which it had not had
previously. To seek out and build products of our own manufacture
was of paramount importance as the steam engine business
began dwindling and becoming unprofitable. The jobbing business
was a feast or famine and also difficult to keep profitable.
In 1944, the Wachs Company purchased the valve division
of National Machine Works in Chicago. This was a neighboring
company, a family-owned business, which had been closely
associated with Wachs for many years. The company was being
liquidated and the products disbursed in a number of directions.
Their plant was turned over to war work and Wachs took over
the valve manufacturing and gas plant equipment line. This
was equipment with which Edward H. Wachs III was familiar
due to his experience in the gas utility business.
From 1945 through 1950, there was considerable activity
in the gas manufacturing business, primarily in the Chicago
area for Peoples Gas and Northern Illinois Gas. These companies
were converting their old water gas manufacturing plants
too oil gas in an effort to augment their natural gas supplies.
It was during this period of time that Wachs Company acquired
the patent for and started the manufacture of our line of
pipe cutting machinery.
The Wachs Company introduced the first pipe cutting machine
in 1949, using the National Machine Works patent. We called
it the Wachs-National Pipe Saw, and it was considerably improved
over the first 10 models, which had been made by National
Machine Works in the previous few years. This new pipe cutting
machine was introduced to the gas utility business and filled
a long-felt need for a portable, power-operated machine that
could make safe cuts on large-diameter pipe in the ground.
This introduction was the dawn of a new era for the Company
during which dealers were established around the world to
help promote the sale of this new product.
1950-1960
In 1953, the Wachs Company developed an additional line
of machines for cutting pipe, called the Guillotine Saw. This
derived from a patent that was purchased from an individual
in Buffalo, New York and was perfected by Charles Wachs into
a highly usable portable machine.
During the time between 1950 and 1954, the Wachs Company
was busily engaged in designing and building some highly
specialized machinery for Westinghouse Electric and the U.S.
Navy, in connection with the Nuclear Submarine Program. We
followed this experience with many special machines designed
and built for nuclear power plant work.
The President of the Company, Charles Wachs, passed away
in 1954, and the reins were turned over to Edward H. Wachs
III. From 1950 to 1958, the line of Wachs pipe cutting machines
grew and the dealership network was strengthened to many
market areas. Initially this equipment had been sold to the
gas utility industry, but gradually it became widely accepted
by the waterworks and oil industries and then the contractors
who served these industries.
In 1955, Wachs employed Exportadora, Inc. to act as the
foreign sales agents around the world. This has been a successful
relationship, which has resulted in a substantial export
business, using a growing list of qualified dealers.
The Wachs Company purchased the saw blade
division of Illinois Tool Works in 1957. The machinery
and stock were moved to
Wachs Chicago plant, where the Company proceeded to manufacture
a complete line of power hacksaw blades, using the trademark “Guillotine.” These
blades were merchandised through Industrial Distribution
channels in competition with about 12 other saw blade manufacturers
in the United States. We were our own best customers on these
saw blades because they supplied the needs of our Guillotine
Pipe Saw customers.
Also
in 1957, Wachs purchased a line of pipe cutting machines
manufactured by Clow Corporation of Chicago. We moved the
machinery and product line to Chicago and consolidated the
product into our standard line of machines. This became Wachs
Strickler Pipe Cutter.
The Wachs Company developed and introduced
a line of portable power-operated valve-turning machines
in 1958. This line has been expanded and is now a substantial
part of our current product mix, incorporating a number of
different models including truck mounted and hand held operators
for both rising and non-rising stem valves.
The Wachs Bev-L-Grinder was introduced in 1959 to fill a
need to accurately bevel steel pipe in the smaller diameter
range.
1960-1970
In 1965, Edward Hamilton Wachs joined the Company
as Sales Manager. He is the fourth-generation Edward H. Wachs
in this business. His educational background and experience
with Kaiser Aluminum Company prepared him for the job of
Sales Manager, and he made a substantial contribution to
expanding the sales representation on the standard line of
Wachs products.
It was during this year that the Company discontinued the
manufacture of steam engines and the supplying of repair
parts for these engines. During the 82 years of manufacturing
the Wachs Engine, there were a total of 10,550 Wachs Engines
sold around the world. We were one of the last manufacturers
of steam engines to discontinue this product line. After
discontinuing the steam engine business, the Company also
decided to discontinue all jobbing work for other customers
and devote our complete facilities and efforts to the manufacture
of the standard line of Wachs products.
In 1966, the Wachs Company sold its real estate
in Chicago and moved to a new plant in Wheeling, Illinois.
This was
a major decision leading to the disposal of the old heavy
machinery, which was used on prior product lines, and it
also involved a major move of machinery, inventory and all
equipment, while still maintaining service to our customers.
The move was carefully planned
and executed and resulted in a minimum of disruption to our
business.
1970-1980
In 1970, Charles L. Wachs became associated with the Company
as Sales Manager after several years of experience with
Ford Motor Company and Volkswagen in a sales capacity.
Edward Hamilton Wachs was at this time devoting a major
portion of his time to the formation and development of
Power Cutting, Inc. This company was a contracting firm
owned by the principals of Wachs Company and Geoffrey A.
Parson, Plant Manager for Wachs. The idea was to perform
a pipe cutting service on a contractual basis to a variety
of customers, and was intended to use Wachs manufactured
equipment to perform a service function in the field. Power
Cutting, Inc. also operated as sales agent for Wachs in
certain territories. Although this is a separate function
from the E.H. Wachs Company, it has been an interesting
and profitable venture and allowed us to participate in
this growing field for service cutting and in-situ machining
in power plants, nuclear plants, chemical plants, refineries
and other places in the piping trade. It has led to additional
product development and an insider’s understanding
of the customers’ needs.
The
Truck Mounted Valve Operator was designed, prototyped and
tested all in 1971. This machine was introduced to serve
a growing need in the waterworks industry for a higher-powered,
safe, easy-to-use valve turning machine. The Submersible
Pump was developed at the same time to provide high-capacity
de-watering of valves to assist in valve servicing and turning.
One year later, we completed the development of a portable
turning machine for rising stem valves. This machine was
introduced to offer the refining, petrochemical, chemical
and pipeline industries a valve turning machine that could
handle rising stem, hand-wheel activated valves.
The reins of management as President were turned over to
Edward Hamilton Wachs in 1974. Charles Wachs became Executive
Vice President and Sales Manager, while Edward H Wachs III
continued his active interest in the business as Chairman
of the Board.
In 1974, Power Cutting, Inc. started using a German portable
lathe in its nuclear field services. After three years of
testing and use, the Wachs Company was able to see a substantial
market for the tool. We also learned what changes were necessary
to make the tool more marketable in America, and in 1977,
the Company introduced the EP-1 End Prep Lathe.
Development of the concrete cylinder
pile cut off saws began in 1968 when we built our first
hand-fed saw in cooperation
with Raymond International. The line was subsequently expanded
to include three, fully automatic cutoff systems. These had
been developed and field-tested at Raymond’s Ju’ Aymah
trestle project in Saudi Arabia over a period of three years
and were offered to the general market in 1977. In 1979,
extensive field-testing was completed and finally the cut
off systems for square concrete piles could be introduced.
The use of hydraulic power for our pipe cutting machines
and pile cutting machines has resulted in the development
of a line of hydraulic power units to power these machines.
It encompasses electric-, gasoline-, air- and diesel engine-powered
units in a range of sizes to develop the necessary hydraulic
pressure to actuate the pipe cutting and pile cutting machines.
In 1978, it became necessary to expand the Wheeling plant
by 50%, to supply adequate floor space for the fabrication
and assembly of the pile cutting machines. Additionally,
the company had begun offering the installation of the hydraulic
equipment and the Wachs equipment to customers’ trucks
and this service also increased the need for space.
1980-2000
1982 was a busy year for new product introduction and saw the
culmination of three projects, which had been in the research
and development stages for several years. The new Heavy Duty
Mill was available after 15 years of effort and three different
designs, and it substantially improved portable mill machining
capabilities. It was designed for heavy wall pipe cutting
and beveling, specifically for the underwater pipeline repair
market and nuclear power plant construction and maintenance.
Its metal removal capability exceeds that of the Trav-L-Cutter
by approximately three times and does so with greater accuracy
and reliability. The Heavy Duty Mill was discontinued in
1991.
Also in 1982, the Model EP/2 End Prep Lathe was introduced.
This tool was developed using the eight years of experience
with the EP/1 to improve and re-engineer a portable lathe
that had a larger machining capacity, was more versatile,
easier to use, and more accurate. This year also saw the
introduction of the Model WCR/1, Weld Crown Grinder, designed
specifically for the nuclear industry to remove and finish
the weld crowns in preparation for ultrasonic testing, a
nuclear requirement for in-service inspection.
The Model SDB 103/1, Small Diameter Beveler,
when introduced, was capable of end prepping .875” through 4” (22.2mm – 101.6mm)
diameter pipe. This was our first entry in the high-production
end beveling market. The TC-360 torch cutting machine represents
our first entry into the flame cutting and beveling market.
The Centennial came in 1983, 100 years
after the Company’s
first day of business—June 6, 1883. 1983 saw not only
the celebration of the Centennial by the company, dealers
and employees, but also a renewed investment in research
and development to ensure continued growth and stability
for the next hundred years.
In 1987, the Wachs Company established
Wachs Technical Services Inc. (WTS), which served as a
technical support group for
Utilities and contractors in the power industry. Customers
renting equipment had the opportunity to have technical personnel
from the factory train and assist with their pipe cutting
and beveling applications. This grew to become a separate
entity: WTS began to take on some exceptional projects. In
1990, WTS was awarded a contract to build and operate two
machines for performing the girth cuts and bevels for a Steam
Generator Replacement Project. The E. H. Wachs Company provided
the engineering and manufacturing, while the on-site services
were provided by WTS. The two machines were capable of cutting
and beveling a vessel 16’9” in diameter with
a wall thickness of 6.75”. WTS employed an optical
alignment system that allowed the machine to be positioned
so accurately that a “J” prep configuration could
be used and fit up within .093” was achieved. WTS used
similar technology to build and operate a machine for the
decommissioning of a nuclear reactor pressure vessel, 18’3” in
diameter with a wall thickness of 6.7”.
And so the story goes on. Today we have a worldwide distribution
network of well-trained, enthusiastic dealers; a growing
line of machines designed to fill the needs that we recognize
in industry; and an enthusiastic and dedicated group of employees
producing high-quality products within a modern and recently
expanded manufacturing facility. We consider the E.H. Wachs
Company to be an organization that is built on a very firm
foundation of research and engineering excellence, filling
a need in our industry and generating goodwill and respect
from a wide variety of customers. It is particularly gratifying
to note that the pipe cutting industry throughout the world
recognizes our name and our products. This recognition and
respect of which we are so proud have been earned by hard
work, integrity and products, all of which really deliver
a substantial service to our customers.
WACHS TODAY
The
headquarters of the E.H. Wachs Company is located in Lincolnshire,
Illinois, a suburb of Chicago, approximately 10 minutes north
of O’Hare International Airport. This facility houses the manufacturing
plant for all domestic and international products as well as the general administrative
and sales offices for both the domestic and international operations.
In this facility, we wholly manufacture 26 product lines.
Each machine manufactured in all product lines undergoes
operational tests before being released to shipping. Our
parts department is responsible for stocking for immediate
shipment all parts used in any Wachs machinery manufactured
during the past 18 years.
The general administrative office houses
the corporation’s
accounting, advertising, engineering, sales and management
staff.
The domestic sales organization of the Wachs
Company markets its products in the 50 U.S. states and Canada.
Eight Territory Managers for our Industrial Product Line
and six Regional Managers for the Utility Products manage
specific geographical regions. Each Territory/Regional Manager
has full demonstration capabilities of our products.
The international sales organization markets
our products in 79 countries through 26 dealers whose efforts
are supported by four Regional Managers.
Wachs Limited is a wholly owned subsidiary of the E. H.
Wachs Company, located in Sandbach, England.
Wachs Middle East is a wholly owned subsidiary of the E.
H. Wachs Company, located in Dubai, Jebel Ali, United Arab
Emirates. |